Small power plants on the balcony are booming. But where to put the electricity generated when nothing is being consumed in the household? This is where rechargeable stationary energy storage systems come into play. Dual-ion batteries (DIB) do not contain any harmful metals and are made of materials that are available in Germany. This novel technology promises lower costs, safety, independence as well as sustainability.
The dual-ion battery (DIB) is a fairly recent development based on graphite cathodes. By using graphite, critical materials such as cobalt or nickel can be dispensed with. The DIB approach convinces with a long service life, high energy density, low costs and unproblematic use of raw materials. Previous studies focused on the material level and the production of laboratory cells. Pouch cells and other industry-relevant cell formats have so far remained largely unexamined. The same applies to scaling up to pilot scale.
Transfer to industry as a major goal
The TransDIB project ("Development and Transfer of Cost-Efficient, Sustainable and Safe Dual-Ion Batteries for Stationary Energy Storage Solutions") now aims to transfer this battery cell technology to industry. To this end, the project partners want to produce prototypes on a lithium-ion battery (LIB) pilot plant. Based on this, the planning of industrial cell production for DIBs is to take place so that graphite electrodes can ultimately be produced on a large scale in a roll-to-roll process. To this end, partners from industry (VARTA Microbattery GmbH, SGL Carbon GmbH, E-LYTE Innovations GmbH, Sixonia Tech GmbH) and research (Dresden University of Technology, Fraunhofer Institute for Ceramic Technologies and Systems IKTS, Westphalian Wilhelms University Münster) are working hand in hand in the project.
Qualification of new materials
To achieve the goals, fundamental aspects of DIB technology must also be further developed. This primarily concerns material developments for highly concentrated electrolyte formulations and new graphitic electrode materials. The aim is to increase the capacity of cathodes and anodes, develop water-based electrode slurries or increase the energy density of the cells.
Advantages of DIB
In a DIB, the electrolyte acts as the active material, as both anions and cations are stored and released simultaneously in the anode and cathode, respectively. Since the path of the ions is only half as long as in classic lithium-ion batteries, the charging and discharging process is correspondingly faster. The use of graphite also has other advantages. For example, the cathodes can be produced from aqueous formulations. This is not only sustainable, but also cheaper than conventional lithium-ion batteries. In addition, the batteries are very safe because no oxygen needs to be used in the electrodes and the graphite electrodes remain stable even at high charge rates. Last but not least, DIB cells can be manufactured entirely from materials that are available in Germany. This promotes German technological leadership and leads to independence from critical raw material sources.
Stationary energy storage systems are mainly used for the intermediate storage of green electricity from renewable energy sources, such as solar and wind. Compared to current storage technologies (e.g. pumped storage power plants), stationary batteries are characterised by lower land consumption. This reduces investment costs. Since they are also modular, these storage systems can be easily scaled and are thus just as suitable for commercial applications as for household grid applications.
The project "Development and transfer of cost-efficient, sustainable and safe dual-ion batteries for stationary energy storage solutions - TransDIB" runs from February 2023 to January 2026 and is funded with 2.3 million euros by the German Federal Ministry of Education and Research within the guideline "Battery materials for future electromobile, stationary and other industry-relevant applications (Battery 2020 Transfer)".
- VARTA Microbattery GmbH (project coordinator)
- SGL Carbon GmbH
- E-LYTE Innovations GmbH
- Sixonia Tech GmbH
- Dresden University of Technology (TUD)
- Fraunhofer Institute for Ceramic Technologies and Systems IKTS
- Westphalian Wilhelms University Münster